Twitter
YouTube
Instagram

Author Archives: Ben

Paynter Charts

Paynter ChartOne of the hot topics people always seem to ask about are Paynter Charts.  Paynter Charts are probably one of the most unique and informative formats utilized in presenting information.  They were first developed at Ford and have become common in businesses around the world.  They are very often used as a part of the corrective action process.  Their power lies in their ability to pull together key pieces of information to assist in understanding a particular topic.  If you are new to Paynter charts we can help you in understanding their implementation as it relates to your business.

Machine Vision Lighting Techniques

Are you familiar with the rotating segment/sector lighting?  While not commonly known the concept has been around for a while.  It is a method of lighting a part from different sides to create multiple sets of shadows on a part.  These images are then combined into one composite image and filtered to reveal features and topography that are difficult to detect otherwise.

This integration process can be challenging to someone new to machine vision.  On many systems a camera might take one image per assessment of a parts condition.    This rotating segment process typically takes from two to eight images that are then put together in a composite image.  That composite image often yields information that allows the machine vision system to work more effectively.

While good machine vision integrators can do this independently it is still challenging.

Machine vision companies that specialize with cameras only are at a disadvantage as the customer has to do all the development of the system parameters. 

Lighting companies have started presenting solutions but they are dependent upon outside resources to take advantage of their work.

With this particular technique the machine vision companies that provide vision systems and lighting together have knitted all of these pieces of hardware collectively to provide an off the shelf solution.  The best example of this would be Keyence and their Lumitrax system.

Custom Measurement System

transparentHere is an inspection and test machine designed to measure complex parts.  It utilizes a sophisticated vision system, stepper motors, and numerous lasers, along with custom algorithms for surface profiling.  It typically takes five to twenty seconds to perform several hundred thousand measurements and determine if the part is good or bad.

A New Machine Vision Option

We have added Teledyne Dalsa as an option to our complement of machine vision hardware suppliers.

Visualizing a Solution

Today it is relatively easy to help a customer to understand what their solution will look like.