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Tag Archives: machine vision

Custom Measurement System

transparentHere is an inspection and test machine designed to measure complex parts.  It utilizes a sophisticated vision system, stepper motors, and numerous lasers, along with custom algorithms for surface profiling.  It typically takes five to twenty seconds to perform several hundred thousand measurements and determine if the part is good or bad.

A New Machine Vision Option

We have added Teledyne Dalsa as an option to our complement of machine vision hardware suppliers.

Five things to consider when integrating robots with machine vision inspection.

When do you want to use machine vision exclusively and when should you pair a camera with a robot?  Consider these factors:

  1. Cost.  Simply analyze all the areas where machine vision may be desired in an inspection process.  Then compare the cost of hardware for multiple cameras verses a single camera and a robot.
  2. Evaluate Cycle Time.  Typically, short cycle times drive dedicated cameras that can work in parallel as opposed to a robot/camera solution that will perform sequential inspections.
  3. Fixture Changes.  How often do fixtures or part families at the inspection station change?  Higher numbers typically favor robot integration.
  4. Required Accuracy.  This is usually evaluated on a case by case basis, however high-resolution requirements or measurements often favor dedicated cameras.
  5. Positional Accuracy over time.  Large robots in particular can be impacted by a variety of factors that can impede their use with vision.  Large fixtures that are changed regularly require extra and additional controls to maintain the systems accuracy.  Environmental factors that impact the robot become increasingly significant as the volume of the inspection area increases.

New Vision Sensors

IV series sensorWith new technologies coming online it seems that machine vision is more accessible than ever.  New sensors that incorporate basic vision techniques have the capabilities of systems available ten years ago, at a fraction of the cost.

We integrated these in a turnkey package for one of our customers the other day.  By performing the majority of the integration process off-site we were able to deliver it to the customer within a week of their initial request, and they were running within an hour from delivery.